1. As a manufacturer, ChengYu's receiving department accepts raw materials and components made by subcontractors. All materials are inspected, accepted or returned to the supplier, logged in, and stored until they are needed on the production lines. Most of the components for mops are made by outside suppliers specializing in producing plastics, metal products, wood handles or tubular metal handles, and sponges. Yarn fibers that are used to make dust and wet mops are ordered in bulk quantities and processed by the manufacturer.
2. The manufacturer's production area includes many specialized workstations. Yarn for the mop head is cut to a specific length, sewn together by industrial weight sewing machine, and attached to the carrier substrate also by machine stitching. The substrates of molded plastic, vinyl, or heavy fabric are made to the manufacturer's specifications by outside suppliers. Assembly line workers pull frames from bins next to their workstations and fix them to the carrier substrates. Usually, the substrate is fitted to the frame, and the worker stitches it in place. While the substrate forms the general shape of the mop, the frame holds that shape rigid.
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3. At the next work station, the wire metal frames are connected to the mechanical attachments. For dust or dry mops, the attachments are usually swivel devices. The connections between the swivels and
frames are designed to fit together securely. Usually, connections that are stamped in the metal pieces guide them in place and clip or snap features fix them snugly together.
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4. The other end of the connection is designed to fit the handle. Before the two are connected, the handles are inspected and finished. Wood handles may be sanded or smoothed and painted, and tubular steel is inspected for rough edges or irregularities. Plastic-coated steel handles for wet mops are also checked carefully to make sure that the coating is uniform so water will not damage exposed metal. Mechanical attachments and handles are joined together; again, metal stampings usually lock them in place.
5. Finished mops are carefully bundled together and taken to the shipping department. Preprinted labels and card paper wrappers or preprinted plastic bags are fastened around the mop heads. Specified numbers of units are packed into shipping containers for bulk distribution to retailers.
